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Hot air temperature

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(1)

Tørring i overhedet damp Peder Fosbøl

Oktober 2008

(2)

Denmark Norway

Germany USA

Peru

Office Locations Office Locations

Spain

(3)

Production Facility Production Facility

35.000 m

35.000 m² ² production facility production facility Located in

Located in Haarslev Haarslev, , Funen Funen - - DK DK Pre- Pre -assembly facilities assembly facilities

Service setup

Service setup

(4)

through:

through:

Thermal Drying

Evaporation

Mechanical Separation

.... .... for a profitable and sustainable business” for a profitable and sustainable business

Our Objective:

Our Objective:

(5)

Main Business Areas:

Main Business Areas:

▲▲

Rendering, Animal By- Rendering, Animal By - Products Products

Industrial Fish and Fish By- Industrial Fish and Fish By -Products Products

▲▲

Distillers and Brewers By- Distillers and Brewers By -Products Products

▲▲

Bio- Bio -Fuel, Bio Fuel, Bio- -Mass Mass

▲▲

Municipal and Industrial Sludge Municipal and Industrial Sludge

(6)
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Type RCD Type TSH

Type TST Type TSC

Disc Drier – Rotor types

(9)

Tube Driers

(10)

Vacuum Disc Driers

(11)

Comparison of air driers

(12)

Drum Drier

(13)

Hot Air Drier

(14)

Dyno-JeT Hot Air Drier

(15)

Oil Consumption 46,3 kg/ton fish Oil Consumption

33,3 kg/ton fish

(16)

Evaporators

(17)

Superheated steam drier

Energy ultilization

(18)

Comparison Superheated steam drier and Hot air drier

(19)

Drier/Evaporator influence on quality of fish meal

Drier Energy for

Evaporator

Energy consumption Mink digestibility, % Evaporation temperature

°C

Steam drier Atm. Waste Heat Low 85-90 ~100

Vacuum Disc drier Waste Heat Very Low 90-92 ~70

Hot air drier, drum Steam or MVR High 90-93 60-65

Superheated steam, drum Waste Heat Low 85-90 ~100

Steam drier+Hot air drier 75-80 %, TS split

Waste Heat Low 88-90 ~100/~65

Steam drier+Hot air drier 60-65 % TS split

Waste Heat Steam or MVR

Medium 90-93 ~100/~65

Steam drier+Flash drier, superheated steam 60-65 % TS split

Waste Heat Medium 90-92 ~100

Flash Drier, Air Steam or MVR High 92-96 60-65

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DynoFlash Drier Temperature profile

0 100 200 300 400 500

0 1 2 3 4

Drying time, min

H o t air t e m p er at u re

Hot air tem perature Material tem perature

V

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Drier/Evaporator energy consumption

Drier Energy consumption

Drier.

kg fuel/kg evaporated

Energy for Evaporator

Energy consumption Evaporator

kg fuel/kg evaporated Wh/kg evaporated

Total fuel consumption kg/h

Steam drier Atm. 0,090 Waste Heat 0 990

Vacuum Disc drier 0,087 Waste Heat 0 960

Hot air drier, drum 0,087 Steam MVR

0,030 kg/kg 30 Wh/kg

1500 Superheated steam, drum 0,094 Waste Heat 0 1035 Steam drier+Hot air drier

75-80 %, TS split

0,090 Waste Heat 0 990

Steam drier+Hot air drier 60-65 % TS split

0,089 Waste Heat

Steam or MVR

0,030 kg/kg 30 Wh/kg

1080 Steam drier+Flash drier,

superheated steam 60-65 % TS split

0,092 Waste Heat 0 1010

Flash Drier, Air 0,087 Steam MVR

0,030 kg/kg 30 Wh/kg

1500

(22)

Superheated Steam Drying

Waste Heat utilization in evaporator and/or coagulator

(23)

Superheated steam drying contra Hot air drying Retention time>~5 min

Protein containing products

Advantages

• Energy consumption reduced (30-40%)

• Dust exploision risk reduced

• Feed safety increased Disadvantages

• Protein Quality reduced

(24)

Superheated steam drying

Retention time<~5 min contra retention time>~15 min Protein containing products

Advantages

• Increased protein quality Disadvantages

• Particle size reduction

(25)

Superheated steam drier. Termo oxidixer

(26)

Comparison Superheated steam drier and Hot air drier

(27)

Why Superheated steam drying?

• Convective driers can be designed for hot air drying and/or superheated steam

drying. Drying mode depending on raw material.

• Existing Air driers can be modified to both drying modes

• A superheated steam drier may be

operated as a termo oxidizer. All water

evaporated (no condensate)

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Hot Air Drying or Superheated Steam Drying

Select the operation which is most convenient

Referencer

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